What is Fusion Bonded Epoxy Coating?

What is Fusion Bonded Epoxy Coating?

Fusion Bonded Epoxy (FBE) coating, sometimes referred to as powder coating, is a thermosetting resin coating that’s applied to steel pipes and is considered to be the industry standard for industries like oil and gas, water, sewage, and more.

The important components of the powder coating include:

*Curing agent or hardener

*Resin

*Extenders and fillers

*Color pigments

When is FBE Coating Utilized?

FBE coating is needed for pipes that are exposed to harsh environments, like those that come into contact with salt water, chemicals, and other corrosive materials.

It is also used to protect pipes that are buried underground where they are subject to corrosion from soil and moisture.

How is FBE Coating Applied?

The FBE coating process involves applying an electrically charged epoxy powder to the heated pipe, which then melts and fuses to the surface. But before this is done, the pipe surface is cleaned and heated to ensure proper adhesion. In many cases, the pipe will be heated from 350-500° F during this process.

The result is a strong, durable, and uniform coating that provides superior corrosion resistance and prevents the pipe from deteriorating over time.

What are the advantages of FBE coating?

Most consumers who are considering FBE powder coating products and services are more interested in the potential benefits than the science behind the process. Thankfully, FBE coating shines in this regard, especially when applied by a qualified facility offering powder coating in Houston. Covering both internal and external surfaces, FBE coating can provide superior flexibility as well as resistance to corrosion and chemicals.

Proper application of FBE coating involves a phenolic primer layer that improves the substrate’s resistance to corrosive compounds as well as elevated temperatures and pressures, which is important in any oil and gas pipeline operation. The fusion bonding process also allows for a thicker layer of coating than with other coating applications, leading to improved resistance as well as a smoother finish.

Fusion bonded epoxy has become a popular choice for industrial coatings, and for good reason. The process involves the application of multiple layers and a little bit of chemistry to produce an epoxy pipe coating that stands the tough conditions of any pipeline application.

Overall, FBE coating is a highly effective method of protecting pipes from corrosion and damage. In turn, this can extend the life of the pipe and reduce the need for costly repairs and replacements. Because of this, it’s a popular choice in several industries that require reliable and durable piping systems, including oil and gas, water, and sewage.